COMMUTATORS

    COMMUTATORS – High-quality and customizable. Suitable for various applications in multiple industries.

    COMMON COMMUTATOR TYPES

    HOOK TYPE COMMUTATORSBARREL TYPE COMMUTATORSFACE TYPE COMMUTATORS
    HOOK COMMUTATORS:
    OD: 4mm ~ 80mmWe supply highly reliable moulded segment-hook type commutators for applications in the automotive, home appliance, power tool, marine and military applications. To meet the needs of high-speed motors such as in vacuum cleaners, we can provide reinforced ring commutators as well as high speed and high-temperature applications.
    BARREL COMMUTATORS:
    OD: 5mm ~ 385mmFor DC motors, automotive starter motors, power tools, home appliances and other industrial applications. we also offer Mica-moulded barrel-type commutators designed to stand the rigorous environments.
     

     

     

     

     

    FACE COMMUTATORS:
    OD: 25mm ~ 120mmIn addition to hook and barrel type commutators, we also manufacture face type commutators for automotive, industrial motor, medical such as servo motors, air condition motors etc..SILVER PLATED COMMUTATORS:
    OD: 25mm ~ 120mmWe offer various size and designs of silver-plated commutators for demanding applications in industrial, aerospace, military and marine applications.
    SLIP RINGS:
    OD: 25mm ~ 400mmWe also manufacture and supply various types of Slip-rings for automotive, industrial motors, generator applications.We can design and manufacture slip rings according to your design. Contact us for an obligation free quotation.

     

    CUSTOM DESIGN COMMUTATORS:

    OD: 50mm ~ 1400mm

    CUSTOM DESIGN SLIP RINGS:
    OD: 25mm ~ 400mm

    We can design and manufacture custom design commutator and slip rings according to your design or old sample. We offer the following custom-made hand-crafted commutators & slip rings to your specifications.

    ·       Steel and mica commutators

    ·       V-Ring commutators

    ·       Moulded commutators

    ·       Glass band commutators

    ·       Shrink ring commutators

    ·       Slip rings

    Overview

    COMMUTATORS is a premier product in the electric motor manufacturing industry, specifically designed for a variety of applications, including industrial machinery, automotive, and consumer electronics.

    A commutator is an arrangement of insulated copper segments (bars) that are connected to coils of an electric motor to provide a reversal of current into the coils of the motor.

    The assembly is insulated on the rotor shaft and the copper blades are connected to the anchor windings. Permanently installed carbon brushes make contact with the collector and provide power to the anchor windings.

    Our product line includes most common types of commutators used in today’s industrial applications and they can be grouped as; hook type, barrel and planer (face type) types of commutators.   These are also constructed with several different methods of manufacturing mostly depending on application criteria and design of the motor.

    With over 50+ years’ experience in the industry, we offer approx. 800 types of commutators with OD 4mm up to 385mm moulded type of construction and custom made (handcrafted) commutators for larger machines with steel and mica construction.  The rage for this type of had crafted commutators is OD from 50mm up to 1400mm. Our slip ring range between 25mm ~ 400mm.

    Using only the best material and product design, we have the experience to offer commutators and slip rings for the most demanding specifications of high speed and high-temperature applications; especially for the automotive, power tool, home appliance and industrial DC motor applications.

    For your obligation free quotation, send us your technical drawings, specifications, or samples.

    Applications and Industries

    The COMMUTATORS is suitable for use across multiple industries such as automotive, aerospace, and other electric motor manufacturing industries.

    • Automotive Applications
    • Home appliances
    • Power tools
    • Industrial motors and pumps
    • EV industries
    • Aeronautical and Marine

    Customization by Motor Components LTD

    Motor Components LTD offers extensive customization options for the COMMUTATORS to meet the specific needs of our clients. With precision engineering, we tailor the product to your exact specifications, ensuring optimal performance and integration.

    Shipping and Delivery

    At MotorComponents Ltd, we strive to provide a seamless and efficient shipping and delivery experience for our customers. We understand the importance of receiving your motor components and parts in a timely manner and in perfect condition. Here's what you can expect when it comes to shipping and delivery:

    Fast and Reliable Shipping

    We work with trusted shipping partners to ensure that your orders are shipped promptly and securely. Our team processes orders quickly, and we aim to dispatch them within [insert time frame] after payment confirmation. Once your order is shipped, you will receive a shipping confirmation email with tracking information, allowing you to monitor the progress of your delivery.

    Customized Packaging

    We understand that the packaging plays a vital role in protecting your valuable motor components during transit. To ensure the safe delivery of your products, we take great care in packaging them with the utmost attention to detail. Additionally, if you have specific packaging requirements or requests, we are happy to accommodate them. Simply let us know your preferences, and our team will work with you to create a customized packaging solution that meets your needs.

    Meeting Shipping Requests

    At MotorComponents, we understand that our customers may have specific shipping requests or requirements. Whether it's expedited shipping, international shipping, or delivery to a specific address, we are committed to meeting your shipping needs. During the checkout process, you will have the option to select your preferred shipping method based on availability and location. If you have any specific shipping requests, please reach out to our customer support team, and we will do our best to accommodate them.

    International Shipping

    We proudly serve customers worldwide and offer international shipping to various destinations. We understand the importance of seamless cross-border transactions, and we handle all necessary customs documentation and requirements to ensure a smooth international shipping experience. Please note that international shipping times may vary based on the destination and any customs processes.

    Shipping Costs

    Shipping costs are calculated based on the weight, dimensions, and destination of your order. During the checkout process, you will be provided with accurate shipping cost estimates. We strive to offer competitive shipping rates while ensuring the safe and timely delivery of your products.

    Track Your Order

    Once your order is shipped, you will receive a tracking number via email. You can use this tracking number to monitor the progress of your delivery. If you have any questions or need assistance with tracking your order, our customer support team is here to help.At MotorComponents Ltd, we are dedicated to providing excellent customer service, and that includes a smooth shipping and delivery process. We are committed to ensuring that your orders arrive on time and in perfect condition, while also offering customization options for packaging and meeting specific shipping requests. If you have any further questions or need assistance with shipping, please feel free to contact our customer support team.

    Precision Manufacturing Engineered for High-Quality Stampings

    MotorComponents Ltd excels in precision manufacturing, specializing in the production of high-quality stampings. Our comprehensive capabilities cover every phase of the manufacturing process, ensuring exceptional precision and craftsmanship in all our engineered components.

    In-House Expertise and Advanced Tool Design

    With a dedicated in-house team of skilled professionals, including tool designers, engineers, and technicians, we have the expertise to deliver outstanding results. From the initial concept to the final product, our experts collaborate closely with you to bring your ideas to life. Our advanced tool design capabilities enable us to create custom tools that precisely meet your specifications, ensuring optimal performance and accuracy.

    Seamless Transition from Concept to Mass Production

    At MotorComponents, we offer a seamless transition from concept to mass production. Our capabilities include sample and prototype development, allowing you to refine your design before moving into full-scale manufacturing. With efficient and streamlined processes, we ensure rapid turnaround times and cost-effective production, without compromising on quality.

    State-of-the-Art Facility and Cutting-Edge Machinery

    Equipped with a state-of-the-art facility, our manufacturing plant boasts a wide range of advanced machinery and technologies. Our arsenal of high-speed pressing machines, ranging from 60T to 450T, allows us to handle various production needs. Additionally, our facility is equipped with CNC lathes, slitting machines, mechanical presses, milling machines, grinding machines, punching machines, EDM wire cutting machines, drilling machines, die casting machines, gas-nitriding furnaces, carburizing equipment, high-frequency heat treatment machines, powder coating capabilities, and an array of testing instruments. These cutting-edge technologies empower us to deliver precision, accuracy, and superior quality in every stamped component we produce.

    Uncompromising Commitment to Quality Control

    MotorComponents maintains an unwavering commitment to quality control throughout the manufacturing process. Our team adheres to stringent quality control measures, ensuring that each component meets or exceeds industry standards. From material selection to final inspection, we employ rigorous testing and inspection methods to guarantee the highest level of quality and reliability in our stampings.

    Broad Industry Applications

    With our extensive capabilities, MotorComponents caters to a wide range of industries and applications. Whether you require intricate and complex stampings for automotive, aerospace, electronics, or any other industry, we have the expertise and resources to meet your specific manufacturing needs.

    Trust in MotorComponents for Precision Manufacturing

    Choose MotorComponents Ltd for precision manufacturing engineered for high-quality stampings. Our skilled team, advanced facility, and unwavering commitment to excellence ensure that we deliver superior products that meet your exact specifications. Experience the difference that precision manufacturing can make in your components and partner with us for your stamping needs.

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