Motor Components Ltd. is a specialist supplier of electric motor components to OEM industries from a single source!

Commutators

Our reputation as experts in the field of electric motor manufacturing industries based on over 25 years of experience. This experience, together with modern production facilities and highly trained staff, is the foundation on which the high quality of our products is based.

 

And that’s not all we offer! starting with skilled technical advice, all of our customers benefit from a one-stop service including product development, design and product optimisation, through to processing and delivery of the desired material.

 

Since 1994 Motor Components Ltd. has supplied various motor components products to industrial corporations that are leaders in their field. We have grown with the demands of the industry and expanded as well as incorporated high technology to maintain our competitive edge.

 

Our customers include automotive, home appliances, power tools, compressors, industrial, aerospace, medical and transportation industries. We will produce your electrical and mechanical parts to your specifications. Along with our global supply network, we pride ourselves on the ability to source the optimal material for virtually any application for our customer’s needs.

 

With our selected partners ISO 9001 / TS16949 approved manufacturing facilities have more than 25 years of experience with OEM industries. We sincerely hope that you may grant us an opportunity to create long-lasting co-operation based on mutual benefits.

 

We look forward to hearing from you.

 

Here is a brief description of some of the components/products which we can supply for your reference.

 

 

  • COMMUTATORS & SLIP RINGS
  • SHAFTS & GEARS
  • CARBON BRUSHES
  • ALTERNATOR COMPONENTS
  • STARTER MOTOR COMPONENTS
  • GEARS & PINIONS
  • PERMANENT MAGNETS
  • LAMINATIONS
  • BALL BEARINGS
  • POWDER METALLURGY

 

  • CASTINGS
  • FORGINGS
  • MOTOR HOUSING
  • FAN WHEELS-PRESSED PARTS
  • APPLIANCE COMPONENTS
  • FASTENERS
  • INSULATION MATERIALS
  • ELECTRIC MOTORS
  • MATERIALS – STEEL PRODUCTS
  • MACHINERY & EQUIPMENT
  • WIRE PRODUCTS

 

 

 

 

 

 

 

 

 

 

COMMUTATORS & SLIP RINGS

With over 50+ years’ experience in the industry, we offer approx. 800 types of commutators with OD 4mm up to 385mm moulded type of construction and also custom made (handcrafted) commutators for larger machines with steel and mica construction.  The rage for this type of had crafted commutators is OD from 50mm up to 1400mm. Our slip ring range between 25mm ~ 400mm.

 

 

 

 

 

·       HOOK COMMUTATORS

·       BARREL COMMUTATORS

·       FACE TYPE COMMUTATORS

·       SILVER PLATED COMMUTATORS

·       CUSTOM DESIGN COMMUTATORS & SLIP RINGS

·       COMMUTATOR TURNING TOOLS

·       COMMUTATOR CUTTING TOOLS

·       FIBREGLASS RING FOR COMMUTATORS

 

 

 

 

 

 

 

 

SHAFTS & GEARS

 

We offer one-stop shaft, and shaft-type products, gears and small precision components for automotive, home appliance, power tools, industrial motors, medical, marine, Aeronautical and other mechatronic applications.

 

Our capabilities to supply shafts with a diameter of Ø3mm to Ø450mm and length up to 1000mm.

 

·       MOTOR ARMATURE SHAFTS

·       FAN MOTOR SHAFTS

·       HVAC MOTOR SHAFTS

 

 

·       WORM SHAFTS & WORM GEARS

·       WINDOW LIFT -WIPER- SEAT MOTOR SHAFTS

·       HELICAL GEAR SHAFTS

·       SPLINE SHAFTS

·       PINION SHAFTS

·       SUPER MICRO SHAFTS & COMPONENTS

·       HOLLOW SHAFTS & PISTON RODS

·       AUTOMOTIVE & EV MOTOR SHAFTS

·       STARTER & ALTERNATOR SHAFTS

·       HOME APPLIANCE SHAFTS

·       POWER TOOL SHAFTS

·      POWER STEERING SHAFTS

·      PRECISION MACHINED PARTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEARS & PINIONS

 

We use a variety of manufacturing methods including; CNC turning, CNC milling, CNC gear cutting, conventional hobbing, shaping, burnishing, and broaching machines enable us to produce high-quality gears; such as spurs gears, pinions, wheels, worms, shafts, helical gear, bevel gears, worm screw, shafts,  – within efficient production times.

 

·       Maximum OD: 800mm

·       Module: M0.3 ~ M40

·       Maximum face with: 500mm

·       Pressure angle:   15°,22.5°, 45° …

·       Helix angle: ± 45°

·       Teeth type: Straight, spiral, Involute

 

 

 

 

 

 

 

·       SPUR GEARS

·       WORM GEARS

·       BEVEL GEARS

·       HELICAL GEARS

·       HERRINGBONE GEARS

·       MITER GEARS

·       MINI GEARS

·       INTERNAL GEARS

·       TAPPER GEARS

·       PLASTIC GEARS

·       POWER TOOL GEARS

·       STARTER & ALTERNATOR GEARS

·       POWER STEERING GEARS

·       GEARBOXES

 

 

 

 

 

 

 

 

 

LAMINATIONS

 

We offer a wide range of world-class, yet cost-effective motor lamination Stamping Solutions that cover the full range of stamping of Rotor & Stators of micro-motors, automotive motors, hybrid motors, appliance motors, power tools, industrial motors, pumps, generators, alternators, transformers and elevator motor applications.

 

LAMINATION TYPES

•           Armature laminations

•           Rotor Laminations

•           Stator Laminations

•           Notched Laminations

•           Welded Laminations

•           Segmented Stator Laminations

•           Custom laminations

•           Interlocked laminations

•           Buckle & rivet bonded laminations

•           Screw bolted laminations

•           Die-cast rotors & Stators (Aluminium/copper)

•           Loose laminations

•           Bonded laminations

•           Laser or wire cut laminations

•           Wound stators & rotors

•           Transformer Laminations

 

 

 

APPLICATIONS

•           AUTOMOTIVE MOTOR LAMINATIONS

•           ALTERNATOR- STARTER LAMINATIONS

•           POWER TOOLS AND HOME APPLIANCE

•           BRUSLESS MOTOR LAMINATIONS

•           SERVO MOTOR LAMINATIONS

•           STEPPER MOTOR LAMINATIONS

•           LINEAR MOTOR LAMINATIONS

•           MICRO MOTOR LAMINATIONS

•           COPPER ROTORS

•           ALUMINIUM ROTORS

•           PM MOTOR LAMINATIONS

•           ROTOR-STATOR CORES

•           FAN MOTOR LAMINATIONS

•           EXTERNAL ROTOR MOTOR LAMINATIONS

•           HIGH-EFFICIENCY MOTOR LAMINATIONS

•           PUMP LAMINATIONS

•           COMPRESSOR MOTORS

•           INDUSTRIAL MOTOR LAMINATIONS

•           TRANSFORMER LAMINATIONS

•           WOUND LAMINATIONS

 

 

 

 

 

CARBON BRUSH & ASSEMBLY

We offer the highest quality carbon brushes for all your motor applications, including; automotive, home appliances, power tools, DC motors, generators, and industrial applications.

Whatever you need for your application consult us, we work with you and your design engineers to assure the right material grade, create a prototype in our facilities, and address any issues that fall beyond the scope of the brush.

 

 

 

·       HARD CARBON BRUSHES

·       CARBON-GRAPHITE BRUSHES

·       ELECTRO-GRAPHITE BRUSHES

·       METAL-GRAPHITE BRUSHES

·       RESIN-GRAPHITE BONDED BRUSHES

·       BRUSH HOLDERS & ASSEMBLY

 

 

 

PERMANENT MAGNETS

The most common permanent magnets made of rare earth metals are manufactured with Neodymium, Iron and Boron. These magnets are characterized by a good quality/price rate while Cobalt ones are more expensive because of international market trends.

Permanent magnets can be manufactured mainly with ferrite or by using rare earth metals.

We can produce custom design magnets, rotors and stators with tight tolerance, which includes various magnet grades as the main component.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR HOUSING

We offer motor housing and related components of small to larger size electric motors, pumps, and sensor applications.

We are specialized in deep-drawn housing components for small motors, including wiper motors, window lift motors, micro-motors, fuel pumps, starter motors, solenoid switches, magnet cups, canisters for small pumps etc mainly in automotive and other industrial applications.

Our State-of-the-Art Press Shop is backed up with the latest tool designing facility, a well-equipped Tool Room, and a Dedicated Workforce.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN WHEELS-PRESSED PARTS

It’s widely used in automotive, home appliances, sports equipment, printing and packaging, agriculture, gardening, construction machinery and other industries.

 

Our capabilities to produce and supply fan wheels and pressed parts with a diameter of Ø10mm to Ø1000mm

 

 

·       FERRITE-CERAMIC MAGNETS

·       SmCo -SAMARIUM MAGNETS

·       NdFeB – NEODYMIUM MAGNETS

·       ALNICo – ALNICO MAGNETS

·       FeCrCo  – IRON CHROME COBALT MAGNETS

·       BONDED MAGNETS

·       FERRITE-CERAMIC MAGNETS

·       SmCo -SAMARIUM MAGNETS

·       NdFeB – NEODYMIUM MAGNETS

·       ALNICo – ALNICO MAGNETS

·       FeCrCo  – IRON CHROME COBALT MAGNETS

·       BONDED MAGNETS

·       FLEXIBLE MAGNETS

·       MAGNETIC ROTOR ASSEMBLY

·       MAGNETIC STATOR ASSEMBLY

·       MICRO MAGNETS

·       SOFT MAGNETS

 

  • DEEP-DRAWN METAL MOTOR HOUSING (SHELL)
  • STEEL-TUBE MOTOR HOUSING
  • MAGNETIC MOTOR HOUSING
  • DIE-CAST ALUMINIUM MOTOR HOUSING
  • ALTERNATOR AND STARTER MOTOR COVER
  • ALUMINUM EXTRUSION MOTOR HOUSING
  • CAST IRON ELECTRIC MOTOR HOUSING
  • MOTOR BRACKETS
  • METAL SPINNING PARTS – APPLIANCE INDUSTRY
  • PLASTIC MOTOR ENCLOSURES

 

 

 

 

 

 

 

 

 

 

·       IMPELLER WHEELS

·       TANGENT WHEELS

·       CROSSFLOW WHEELS

·       AXIAL – RADIAL FAN WHEELS

·       STAMPED PARTS

·       MOTOR BRACKETS

·       METAL ENCLOSURES

 

 

 

 

 

 

 

 

 

 

SLIP RINGSCAPABILITIES, EQUIMENT, MATERIALS, APPLICATIONS, GALLERY
1.       SLIP RINGS
2.       CUSTOM DESIGN SLIPRINGS
CARBON BRUSHESCAPABILITIES, GRADES-MATERIALS, PROCESS, APPLICATIONS, GALLERY
1.       HARD CARBON BRUSHES
2.       CARBON-GRAPHITE BRUSHES
3.       ELECTRO-GRAPHITE BRUSHES
4.       METAL-GRAPHITE BRUSHES
5.       RESIN-GRAPHITE BONDED BRUSHES
            6.   BRUSH HOLDERS & ASSEMBLY
ALTERNATOR COMPONENTS
           1.     SLIP RINGS
           2.     CARBON BRUSHES & ASSEMBLY
           3.     ALTERNATOR SHAFTS
           4.     LAMINATIONS
           5.     ROTOR & STATORS
           6.    DIE CAST HOUSING
           7.    ALTERNATOR PULLEY
           8.   CLAW POLE
           9.   ALTERNATOR BEARINGS
STARTER MOTOR COMPONENTS
           1.     COMMUTATORS
           2.     CARBON BRUSHES & ASSEMBLY
           3.    STARTER SHAFTS AND PINION GEARS
           4.    STARTER LAMINATIONS
           5.    STARTER ARMATURES
          6.     DIE-CAST STARTER HOUSING
          7.     PERMANENT MAGNETS
           8.    SINTER BEARINGS AND BUSH
           9.    STARTER BEARINGS
         10.    DRIVE PINION / CLUTCH GEAR
         11.    ARMATURE FIBERGLASS RING
SHAFTSCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.    MOTOR SHAFTS
2.       GEAR SHAFTS
3.       SPLINE SHAFTS
4.       SUPER MICRO SHAFTS
5.       WORM SHAFTS & WORM GEARS
6.       WIPER MOTOR – WINDOW LIFT – SEAT MOTOR SHAFTS
7.       ALTERNATOR-STARTER- SHAFTS
8.    APPLIANCE MOTOR SHAFTS
9.       POWER TOOL SHAFTS
10.   POWER STEERING SHAFTS
11.  AUTOMOTIVE SHAFTS
12.    HOLLOW SHAFTS
13.   PRECISION MACHINED PARTS
GEARS & PINIONSCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.       SPUR GEARS
2.       WORM GEARS
3.       BEVEL GEARS
4.       HELICAL GEARS
5.       MITER GEARS
6.       MINI GEARS
7.       INTERNAL GEARS
8.       PLASTIC GEARS
9.       POWER TOOL GEARS
10.   STARTER -ALTERNATOR GEARS
11.   POWER STEERING GEARS
12.   GEARBOXES
PERMANENT MAGNETS1.       FERRITE-CERAMIC MAGNETS
2.       SmCo -SAMARIUM MAGNETS
3.       NdFeB – NEODYMIUM MAGNETS
4.       ALNICo – ALNICO MAGNETS
5.       FeCrCo  – IRON CHROME COBALT MAGNETS
6.       BONDED MAGNETS
7.       FLEXIBLE MAGNETS
8.       MAGNETIC ROTOR ASSEMBLY
9.       MAGNETIC STATOR ASSEMBLY
10.   MICRO MAGNETS
           11.  SOFT MAGNETS
LAMINATIONSCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.       AUTOMOTIVE MOTOR LAMINATIONS
2.       ALTERNATOR- STARTER LAMINATIONS
3.       POWER TOOLS AND APPLIANCE
4.       BRUSLESS MOTOR LAMINATIONS
5.       SERVO MOTOR LAMINATIONS
6.       STEPPER MOTOR LAMINATIONS
7.       LINEAR MOTOR LAMINATIONS
8.       MICRO MOTOR LAMINATIONS
9.       COPPER ROTORS
10.   ALUMINIUM ROTORS
11.   PM MOTOR LAMINATIONS
12.   ROTOR – STATOR CORES
13.   FAN MOTOR LAMINATIONS
14.   EXTERNAL ROTOR MOTOR LAMINATIONS
15.   HIGH-EFFICIENCY MOTOR LAMINATIONS
16.   PUMP LAMINATIONS
17.   COMPRESSOR MOTORS
18.   INDUSTRIAL MOTOR LAMINATIONS
19.   TRANSFORMER LAMINATIONS
20.   WOUND LAMINATIONS
BALL BEARINGS 1.    DEEP GROOVE BALL BEARINGS
2.       MINIATURE BEARINGS
3.       INSTRUMENT BEARINGS
3.       IJK -BEARINGS RANGE- JAPAN
4.       ELECTRIC MOTOR BEARINGS
5.       APPLIANCES & POWER TOOLS BEARINGS
6.       ALTERNATOR & STARTER MOTOR BEARINGS
7.       AUTOMOTIVE BEARINGS: WATER PUMP, BEARINGS TENSIONER & IDLER BEARINGS STEERING BEARINGS
8.       THIN SECTION BEARINGS
9.       CUSTOM MADE BEARINGS
10.   SPINDLE BEARINGS
11.   DENTAL BEARINGS
12.   SUPER PRECISION BEARINGS
POWDER METALLURGYCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, TOOLING, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.       MIM PARTS
2.       POWDER FORGING
3.       SINTERED BEARINGS
4.       SINTERED GEARS
5.       SINTERED PARTS
6.       HIP PARTS (Hot Isostatic Pressing)
7.       POWER TOOL PARTS
8.       PUMP & COMPRESSOR PARTS
9.       SHOCK ABSORBER PARTS
           10.  TIMING PULLEY – GEARS
CASTINGSCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, TOOLING, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.       COPPER ROTORS
2.       ALUMINIUM ROTORS
3.       DIE CASTING
4.       INVESTMENT CASTING
5.       SAND CASTING
6.       EXTRUSION ALUMINIUM
7.       HEAT SINK
8.       HOUSING
9.       CAST AND MACHINED PARTS
FORGINGSCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, TOOLING, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.       HOT FORGING
2.       COLD FORGING
3.       WARM FORGING
4.       CLAW POLES
5.       OPEN DIE FORGING
6.       UPSET FORGING
MOTOR HOUSINGCAPABILITIES, EQUIPMENTS, PRODUCTION PROCESS, TOOLING, QUALITY, APPLICATIONS, PRICE & DELIVERY, GALLERY
1.       DEEP DRAWN METAL MOTOR HOUSING (SHELL)
2.       STEEL-TUBE MOTOR HOUSING
3.       MAGNETIC MOTOR HOUSING
4.       DIE-CAST ALUMINIUM MOTOR HOUSING
5.       ALTERNATOR AND STARTER MOTOR COVER
6.       ALUMINUM EXTRUSION MOTOR HOUSING
7.       CAST IRON ELECTRIC MOTOR HOUSING
8.       MOTOR BRACKETS
9.       METAL SPINNING PARTS – APPLIANCE INDUSTRY
           10.  PLASTIC MOTOR ENCLOSURES
FAN WHEELS-PRESSED PARTS
1.       IMPELLER WHEELS
2.       TANGENT WHEELS
3.       CROSS FLOW WHEELS
4.       AXIAL – RADIAL FAN WHEELS
5.       STAMPED PARTS
6.       MOTOR BRACKETS
           7.    METAL ENCLOSURES
APPLIANCE COMPONENTS1.      APPLIANCE MOTORS – PUMPS
2.      THERMAL CUT OFF
3.      CONNECTORS
4.      SWITCHES
5.      RESISTORS
6.      CAPACITORS
7.      POWER CORDS
8.      RELAY
9.      SENSORS
10.  BATTERY
11. THERMOSTATS
12.  TIMERS
13.  HEATING ELEMENTS
14. ELECTRIC IGNITER
15. CONNECTORS
16.  APPLIANCE HOUSING
17.  PLASTIC COMPONENTS
FASTERNERS1.      SCREWS
2.      NUTS & BOLTS
3.      WASHERS & SPRINGS
4.      T BOLTS-EYE BOLTS
5.       CUSTOM MADE FASTENERS
6.       MEDICAL SCREWS
INSULATION MATERIALS1.       INSULATION PAPER
2.       COMPOSITE INSULATION PAPER
3.       INSULATION FILM
4.       INSULATION BOARD
5.       INSULATION SLEEVE / TUBING
6.       INSULATION VARNISH
7.       EPOXY RESING
8.       ADHESIVES
9.       INSULATION TAPE
10.   POLYESTER CORD
11.   LAMINATED SHEETS
12.   MICA PRODUCTS
13.   FIBREGLASS RINGS FOR ARMATURES AND COMMUTATORS
14. STATOR LACING TAPES & THREAD / CORDS
ELECTRIC MOTORS1.       AUTOMOTIVE MOTORS
2.       HOME APPLIANCE MOTORS
3.       POWER TOOL MOTORS
4.       MICRO MOTORS
5.       PLANETARY GEAR MOTORS
6.       SPUR GEAR MOTORS
7.       WORM GEAR MOTORS
8.       ENCODERS (MAGNETIC & OPTICAL)
9.       BRUSHLESS MOTORS
10.   SERVO MOTORS
11.   DC SERVO MOTORS
12.   AC SERVO MOTORS
13.   BRUSHLESS SERVO MOTORS
14.   DIRECT DRIVE SERVO MOTORS
15.   FLAT BRUSHLESS SERVO MOTORS
16.   HIGH TORQUE MOTORS
17.   DC BRUSHED TORQUE MOTORS
18.   DC BRUSHLESS TORQUE MOTORS
19.   LINEAR MOTORS
20.   SLOTLESS MOTORS
21.   STEPPER MOTORS
22.   AC / DC INDUSTRIAL   MOTORS
23.   GEARBOXES METAL- PLASTIC
24.   WHEEL MOTORS
25.   ELECTRIC VEHICLE MOTORS
26.   ELECTRIC GENERATORS
              27. TACHO GENERATORS
              28. EXPLOSION PROOF MOTORS
MATERIALS – STEEL PRODUCTS1.       CARBON STEEL
2.       ALLOY STEEL
3.       STAINLESS STEEL
4.       FREE CUTTING STEEL
5.       TITANIUM
6.       ALUMINIUM
7.       BRASS
8.       COPPER
MACHINERY & EQUIPMENT1.       WINDING MACHINES
2.       MOTOR PRODUCTION LINE
3.       ARMATURE LINE
4.       STATOR LINE
5.     BALANCING EQUIPMENT
6.       TESTING EQUIPMENT
WIRE PRODUCTS1.      MAGNET WIRE
2.      ENAMEL WIRE
3.      COPPER WIRE
          4.  ALUMINIUM WIRE
OUTSOURCING1.      OUTSOURCING
2.      SUBCONTRACTING
OUR SERVICES1.       PRODUCT DEVELOPMENT
2.       PROTOTYPE
3.       REVERSE ENGINEERING
4.       SAMPLE DEVELOPMENT
5.       RAPID PROTOTYPE
6.       3D PRINTING
OUR CAPABILTIES
QUALITY
LOCATIONS

 

 

Electric motors are a machine design to convert electric energy into mechanical energy through electromagnetic interaction. A motor is a machine designed to convert a form of energy into physical powermotors are motors that take advantage of kinetic energy.

There are two kinds of electrical motors–those that run with DC (direct current), and those that run on AC (alternating current). Both kinds rely on electromagnetism to create electromagnetic fields that interact with another magnet to produce motion.

A motor core is a part of the rotor comprising magnetic materials. it is the core part of the motor designed to play the passageway of the magnetism and generate electricity. A motor consist of a stator, rotor, and housing. The motor core is a core part that is designed to increase the quality and efficiency of the motor.

Motor laminations – also known as electrical laminations, stator laminations, rotor laminations, pole laminations, and segmented stator laminations – are profiled from electrical steels, stacked then bonded to form the core of transformers or the stator and rotor of electric motors.

With our die- making technology and equipment we can produce and supply various types of laminations for all types of motors.

We offer a wide range of world-class, yet cost-effect lamination Stamping Solutions that cover the full range of stamping of Rotor & Stators of micro-motors, automotive motors, hybrid motors, appliance motors, power tools, industrial motors, generators, alternators, and elevators.

FROM CONCEPT TO VOLUME MANUFACTURING

“No matter what is the size of the component, with a wide range of presses & tools, and a strong commitment to progression stamping technology for Electrical and automotive industries.”

We provide a flexible, in-house capability to produce precision laminations parts to your specific requirements. This is a one-stop capability from design, material sourcing, production.

We offer a wide range of world-class, yet cost-effective motor lamination Stamping Solutions that cover the full range of stamping of Rotor & Stators of micro-motors, automotive motors, hybrid motors, appliance motors, power tools, industrial motors, pumps, generators, alternators, and elevator motor applications.

Fully integrated and tooled-up, high speed, high precision Lamination Stamping Press Lines from 60 to 450 Tons with integrated coil handling and feeding, quick-change Tooling systems and Stack / Scrap handling systems.

2 point, mid/low speed, large format Stamping Press Lines

World-class, high performance yet cost-effective progressive and compound Lamination Stamping Tools with integrated skew, stack and indexing systems built for high speed stamping up to 800spm.

Our Capabilities:

·      Low Tooling Cost

·      Quick Turnaround

·      Engineering Assistance

·      Fast Quote Response

·      In-House Tool Design

Your Benefits:

·      Reduced Capital Expense

·      Quicker Time to Market

·      Evaluate Multiple Designs or Materials

·      Cost-Effective for Low to Volume Production

We can design, manufacture singled, doubled and tripled row interlocked / skew / Indexed, buckle bonded, rivet bonded, stamping tool as per customer requirements.

 

 

 

 

 

 

PRODUCTION CAPABILITIES

From concept through production, all phases of manufacturing engineered for high precision stampings. in-house tool design, sample, prototype concept to mass production. The plant is equipped with a wide range of high speed pressing machine technologies ranging from 60T to 450T,  CNC lathes, slitting machines,  mechanical press, Milling machines, Grinding machines, Punching machines, EDM Wire cutting machines, Drilling machines, die casting machines, Gas-nitriding furnace, carburizing, High-Frequency heat treatment machine, powder coating, testing instruments, etc.

 Description STAMPINGS, MOTOR LAMINATIONS
STAMPING TYPES·      Armature laminations

·      Rotor Laminations

·      Stator Laminations

·      Notched Laminations

·      Welded Laminations

·      Segmented Stator Laminations

·      Custom laminations

·      Interlocked laminations

·      Buckle & rivet bonded laminations

·      Screw bolted laminations

·      Die-cast rotors & Stators (Aluminium/copper)

·      Loose laminations

·      Bonded laminations

·      Laser or wire cut laminations

·      Wound stators & rotors

·      Transformer Laminations

Materials·      CRML- Cold Rolled Motor Lamination Steel

·      NGO- Non-Grain Oriented Steel

·      GO – Grain Oriented Steel

·      Silicon steel

·      Nickel alloys

·      Cobalt alloys

Thickness0,20 – 0,30 – 0,35 – 0,50 – 0,65 mm
Stamping sizeFrom OD 4mm- up to 1250mm
Workpiece Tolerance±  0.005mm,
Die tolerance0.001-0.003 mm
Die life150-200 million strokes
CertificationsISO 9001 / TS16949
StandardsASTM, AISI, BS, DIN, JIS, NF
Production Low to high volume production
ToolingMost tooling is designed & manufactured by us with our core expertise and Tool Modelling,  Tool Path Generation, VMC Machining, EDM Processes, and other related activities, which are done in house to cut down & maintain development times at the lowest. We take responsibility for proving the components of the dies made by us.
ProcessTooling, slitting, progressive stamping,  CNC machining, blanking, notching, grinding, milling, boring, drilling, shearing, deburring, cutting, casting, welding, laser cutting, surface treatment, ultrasonic cleaning, inspection, etc.
Secondary operations·    Annealing

·    Stress Relief Annealing

·    Cleating /stacking and welding.

·    Punching

·    Bonding

·    Pressing

·    Electrostatic Epoxy Coating

·    Die casting

·    Machining

·    Grinding

·    Winding

Surface treatmentsElectrostatic Epoxy Coating, (B, F & H Class) painting, polishing, brushings, plating ( zinc, nickel, chrome, silver, titanium)  powder coating, anodizing, electrophoretic coating,  PVD, as per requirement.
Heat TreatmentsInduction hardening, normalization, stress relive annealing, quenching, tempering, case Hardening, nitriding, etc.
SamplesWe offer lamination in Loose, riveted, skewed, bonded, welded, punched-packed.  Laser-cut or wire-erosion special sheets for sample production, prototype, and pilot series.
Applications Automotive, home appliances, power tools, industrial motors and pumps, marine, aerospace, EV, other electrical  machinery applications

 

PRODUCTION MACHINERY

 

 

Processing equipments

·      Servo Stamping presses

·      Hydraulic presses

·      CNC machining centre

·      CNC Grinding machines

·      Punching machines

·      CNC laser cutting machines

·      WEDM Machines

·      CNC Milling machines

·      CNC Bending machines

·      CNC welding machines

·      Drilling & boring machines

·      Cutting and Shearing machines

·      Bevelling machine

·      Riveting machines

·      Casting machines

·      Heat treatment furnace/equipment

·      Nitriding equipment

·      Cleaning equipment

·      Testing and Inspection equipment etc…

Inspections·      CMM (Coordinate Measuring Machine)

·      Vision System

·      Digital tool microscope

·      Iron Loss Tester, Epstein Tester

·      Overhead projectors

·      Optical System

·      Surface roughness measuring instrument

·      Optical Comparator

·      Run-out instrument

·      Gauging instruments; for thread, height, roundness

·      Micrometres

·      Die-cast Rotor test instrument

·      Rockwell/Vickers Hardness Tester

·      Tensile test machine

·      Interlock Pull strength Checking Instrument

·      Stator Winding Surge Tester, HV, Resistance Tester

·      Coat Gauge, Pin Gauge

·      Bore Scope

·      Bore Gauges

·      Custom Gauging

·      Gage Calibration System

TOOLING OPTIONS

 

Most tooling is designed & manufactured by us with our core expertise and Tool Modelling,  Tool Path Generation, VMC Machining, EDM Processes, and other related activities, which are done in house to cut down & maintain development times at the lowest. We take responsibility for proving the components of the dies made by us and we maintain the tooling at no extra cost for it s life.

Short run and prototype requirements can be produced by notch tooling, wire EDM or laser cut. The tooling cost is low but the piece part price is significantly higher.

Intermediate tooling for quantities of up to five million can be designed using our proprietary extensive Master Die Insert Program, which offers all the advantages of a full production tool but at a much lower cost.

For higher production volumes, Carbide Progressive Tooling is available with guarantees to 100 million parts, which offers all the advantages of a full production tool but at a much lower cost.

 

We can design, manufacture singled, doubled and tripled row interlocked / skew / Indexed, buckle bonded, rivet bonded, stamping tool as per customer requirements.

 

Carbide Progressive stamping Dies:

Ideal for high volume requirements. The cost of the stamping tool is high, but the unit price per piece of stator and rotor core becomes more economical.

Progressive stamping die can be used to stamp loose sheets or auto-stacked cores.
We can also build a skewing mechanism for the rotor or 180-degree indexing feature for the stator.
We design the die for stamping stator and rotor core, outsource die parts for fabrication, then assemble the progressive stamping die in the house.

Currently, the thinnest material we can stamp with a progressive stamping die is 0.2mm.

The quality: tolerance of spare parts is within 0.002mm, tolerance of feeding length is within 0.003-0.005mm, and roughness is within ra 0.04-0.1.

Efficiency: stamping speed reaches 300-1200 strokes per minute (depend on product type)
durability: single shot die life 200-600 million times (according to the material and set), a comprehensive life 1.2-2.5 million times.

TYPE OF DIES:

·      Index die

Dies performing automated stacking through the rotation of each lamination at a fixed angle (30°,   45°, 60°, 90°) while performing core stacking
(improve concentricity and thickness deviation of stack height)

·      Index + Skew

Materialize the fixed angle and minute angle at the same time while performing core stacking

·      Skew die

Dies performing automated stacking through the rotation of each core at a minute angle while performing core stacking (reduce motor noise)

·      Wrap up core die

·      Segment core die

  • Compound Stamping Dies:

The ideal option for small quantity rotor-stator production.

The tooling cost is cheaper compared with progressive stamping die, but the labour cost is higher.  Only loose sheets can be produced from a compound tool.

  • Notching Dies
  • Short-run stamping tool
  • Progressive Staking Dies
  • Laser-cut or wire erosion

 

PROTOTYPE PROJECTS:

We can offer an economical and flexible solution to prototype projects to supports new developments in your projects.

SAMPLES:
The first laminations or lamination stacks can be delivered a few weeks after receipt of the customer drawings. This is possible through simple, standardized compound dies, based on pre-fabricated parts.

 

QUALITY:

Our stringent quality management ensures product consistency covering all processes from raw material procurement to finished goods production. The products and processes pass through stringent quality tests benchmarked with global standards.

All other critical test equipment, comparators, surface plates & jig grinders are under contract to be maintained in accordance with the manufacturer’s original specifications

Our manufacturing facilities are ISO 9001:2015 or TS/IAFT16949:2016 certified. Our greatest asset is delivering outstanding product quality and first-class service to our customers globally.

GUARANTEE:

The Toolroom is responsible for the maintenance and repair of all production tooling. We will maintain all customer tooling at no charge for the guaranteed life of the tooling.

PRICE:

Our components are efficiently manufactured to give our customers very competitive pricing without compromising product quality.

DELIVERY:

We offer warehousing locations across the UK and Europe that are set up for stocking programs and deliveries to match customer specific manufacturing and inventory requirements.

INDUSTRIES:

  • Automotive Applications
  • Home appliances
  • Power tools
  • Industrial motors and pumps
  • Transformers
  • EV industries
  • Aeronautical and Marine

 

APPLICATIONS

 

AUTOMOTIVEHVAC motors

Window wiper motors

Window lift motors

Sunroof motors

Seat adjuster motors

Mirror adjuster motors

EPS- Electric Power steering motors

Washer pump motors

Fuel pump motors

ABS motors

APS/parking Motors

Power antenna motors

Alternator & Starter motors

HOME APPLIANCESFHP motors

Washing machine motors

Vacuum cleaner motors

Mixer motors

Shaded Pole Motors

Gear Motors

Compressor Motors

Blower Motors

Brushless DC Motors

PMDC Motors

Pump Motors

Fan Motors / Micromotors / DC Motors

POWER TOOLS

 

Power drills / Hammer drills

Power Screwdriver

Impact driver

Angle grinder

Belt Sander

Circular Saw

Jigsaw / Miter Saw

Belt sander / Orbital Sander

Planer / Rotary Tool

Router /Wall Chaser

INDUSTRIAL MOTORSAC/DC Motors                                                                                                                                                               DC generators                                                                                                                                                                       Ex-proof motors                                                                                                                                                             Tacho generators / Actuators

MEDICAL & AURONICSSurgical tools

Medical Pumps

Tacho generators